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Lift truck batteries are sold in terms of voltage, connector location, amp-hour capacity, and physical size. The lift truck nameplate would state the correct truck voltage, the most amp-hour capacity as well as the lowest battery weight. The lift truck Operating Manual will likewise include the proper battery details for the lift truck.
There are two base type of electric lift truck batteries: Flooded or Sealed. The "maintenance free" sealed battery likewise known as VRLA does not require any additional water. Sealed batteries on the other hand use a chemical reaction to maintain proper fluid level through the life of the battery. A flooded battery requires water to be added regularly so as to ensure the right electrolyte level inside the battery.
Nearly all forklift can accommodate a wide range of battery sizes. The battery should be chosen so as to fit in the measurements of the battery compartment. Most battery companies could offer a battery listing of appropriate sizes which are suggested for your particular forklift.
With an electric forklift, the battery is utilized as the truck counterweight and the forklift capacity is dependent on the battery being a specific least weight. Adhere to the information specified on the lift truck nameplate to ensure you are using a battery that meets minimum weight specified.
Chargers and batteries should be correctly matched to the specific battery that is being charged. This would help guarantee that the charger has the correct amp-hour capacity to be able to charge the battery and shares the same voltage along with the battery. The charger amp-hour capacity should be with 10 percent of the amp-hour capacity of the battery to be able to ensure the most efficient charging. Previous to commencing the charging cycle, make sure the battery is first connected to the charger. Always check the battery details like for example the amp-hour capacity, the battery weight and voltage with the information supplied on the battery nameplate.
Always check in order to see if the correct kind of charger is being used so as to charge the battery. Most of the newer chargers can safely charge several types of batteries and will thusly be labeled as capable of accepting all batteries. Utilizing an older charger, for instance to be able to charge only flooded batteries can be dangerous if used for sealed batteries and damage to both battery and charger will happen. It is a good habit to first consult the instruction plate on the charger so as to be certain it can accept the kind of battery you would like to charge.
Whenever handling flooded batteries, it is essential to just add the necessary water after the battery has been charged. This habit would stop the spattering of electrolyte out of the battery while it is being charged.
Information meant for enhancing the battery's life comprise: maintain the fluid levels for flooded batteries and keep all kinds of batteries spotless. Another rule to follow is once charging the battery to full capacity; let it to rest for about an 8 hour period prior to using. Utilize an "equalizing" charge every 5th charge to keep all of the cells renewed at the same voltage. Do not discharge the battery below 80 percent of battery amp-hour capacity previous to recharging.
Electric forklifts can be outfitted along with a vast variety of devices that monitor battery levels. There are sophisticated "Battery Discharge Indicators" which would disable the lifting circuit and sound an alarm to inform when the battery has been discharged to a present level. There are other straightforward gas gauge meters on the market too. Using these monitoring equipments would help prevent battery and truck damage from severely discharging the battery throughout use.