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Inevitably, lift truck components will eventually wear out and need replacing. The alternative of buying new parts can become expensive so one more idea is to buy used components. This could save much money eventually. It is a great idea to purchase used lift truck components that have been reproduced. These parts will ensure that you are getting parts that will work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing broken and worn out components is a less expensive way in general compared to rebuilding. With rebuilding parts, just the components that are broken or worn out get replaced, which means that other wearable parts might break down soon after purchase.
Remanufactured components are cleaned after being taken apart and have the unusable components changed. This method could offer the best assurance for used parts. All wearable components are replaced regardless of age or wear which is another rationale why reproduced components in general perform so much better. Whatever component within the part is brand new and this offers far longer life to the second-hand part. Based on the lift truck components that are being redone, the cleaning process and the complete remanufacturing process would vary.
Replacing and Testing Parts
After complete disassembly, the engines are oven cleaned. Different parts of the engine such as spark plugs, pistons, rings, valve springs, filters, and valves can be replaced during the remanufacture process. The engines are hot tested after reassembly to ensure that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are pressure washed, disassembled and oven cleaned. A complete examination is performed so as to check for any cracks. Seals, bearings and bushings are all replaced. Typically, the replacement components utilized on transmission parts meet OEM specifications.
Wearable components
Certain components such as the water pump, torque converters, the alternator, the starter and steer axles can acquire longer serviceability after being remanufactured and having all wearable components replaced. The electronic control in the electric lift truck is maintained by the control card. This card could likewise be reproduced with replacing all aged and worn out components. Unlike other forklift components the control card can only have the worn and aged components replaced.
OEM Specs
Components that are remanufactured have to be comprehensively examined upon reassembly to ensure they are in good condition prior to being sold. When purchasing these components, it is a good idea to make certain that they have undergone all of the proper testing and inspections. On certain larger parts like for instance transmissions, steer axles and engines, OEM specification replacement parts should be utilized.
The dealer of used lift trucks and parts could ensure that the reproduced components have met OEM specifications and that these parts meet industry standards. A lot of details go into remanufacturing second-hand parts. This attention to detail offers more serviceability out of reproduced components compared to the parts that were simply rebuilt.
